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Case Study · Custom Millwork · Malba, Queens

Shou Sugi Ban in Malba: A Charred Cedar Media Wall and Oversized Closet Doors

Cedar torched by hand, wire-brushed and sealed, then built into a floor-to-ceiling slat media wall with a linear fireplace — and a set of oversized closet doors in the same charred finish.

Finished shou sugi ban media wall in Malba, Queens, with charred cedar slats in a staggered pattern, a floating console, linear electric fireplace and LED cove lighting
Location
Malba, Queens
Project type
Custom millwork & built-ins
Finish
Shou sugi ban charred cedar
Scope
Media wall + oversized closet doors

The brief

The client wanted a living room that felt like a hotel lounge rather than a room with a television on the wall. The starting point was a flat, blank wall with a TV mount and nothing else — no depth, no texture, nowhere to hide equipment or cabling. They also had a run of oversized closet openings elsewhere in the apartment that had never been given proper doors.

The request was for something dark, tactile and clearly custom, tying both areas together with a single material. Not paint. Not a veneer panel from a catalog. Something with real depth you would want to run your hand across.

Why shou sugi ban

Shou sugi ban — more accurately yakisugi — is a Japanese finishing method where the wood surface is deliberately charred. Burning the face does two useful things: it pulls the soft summer growth out of the grain so the harder grain lines stand up in relief, and it leaves behind a carbon layer that reads pure black in a way no stain can imitate. Depending on how deep you take the burn, you either get a soft, smoky gray-black or the cracked "alligator skin" texture you can see in the detail shots below.

We chose cedar for it. Cedar is stable, light enough to hang on a wall without heroic blocking, and its grain contrast is dramatic once the surface is charred and brushed back. Every board on this project was torched by hand, one at a time, outdoors.

What we built

  • Full-height slat feature wall — cedar slats set in a staggered, uneven rhythm so the wall reads like sound bars rather than a repeating fence.
  • Hand-charred cedar — every board torched, wire-brushed to knock back the loose carbon, then sealed.
  • Blacked-out substrate — the panel behind the slats finished dark so the gaps read as shadow instead of drywall.
  • Floating console — built as a cantilevered bench with a concealed structural frame, so nothing touches the floor.
  • Linear electric fireplace — long, low firebox recessed into the console face and framed flush.
  • Three-layer lighting — warm LED cove wash at the ceiling, uplight along the slats, and underlighting beneath the console to sell the float.
  • Concealed AV — TV mount, power and low-voltage runs roughed in behind the panel before any cedar went up, with equipment living inside the console.
  • Oversized closet doors — floor-to-ceiling panels with charred cedar stiles and a full-height mirror insert, plus a charred cedar header above the opening.
  • Recessed hardware — flush pulls let into the door faces so nothing interrupts the charred surface.

Charring the cedar

This is the part clients never expect. Each board goes out on sawhorses and gets worked over with a torch, edge to edge, at a pace that pushes the burn deep enough to crack the surface without eating into the board. Too fast and you get scorch marks with no relief. Too slow and you lose material and the board cups.

Once the char has cooled it gets brushed down so the loose soot comes off and the raised grain shows, then sealed so it stays put on a wall people will touch. There is no shortcut version of this — it is the reason the finish looks the way it does, and it is why every board on the wall is slightly different from the one next to it.

Raw cedar to finished wall

Both photos are taken from the same spot in the room. Drag the handle to see the slat layout in bare cedar, then the same wall finished.

The Malba media wall mid-build, with bare cedar slats set against a blacked-out panel and the console frame open The same Malba media wall finished, with charred cedar slats, floating console, linear fireplace and LED cove lighting In progress Finished

How the build ran

A wall like this is mostly decided before anything gets fastened. The slat rhythm, the reveal depths and the lighting all have to be resolved on paper, because once the substrate is closed up there is no adjusting it.

Layout & mock-up

Wall measured, slat rhythm and reveal depths set out, TV height and equipment locations fixed, LED channel positions confirmed.

Charring & finishing

Cedar milled to size, then torched board by board outdoors, wire-brushed back and sealed. Every board handled individually.

Substrate & rough-in

Blacked-out backing panel built, mount blocking and AV runs set, console frame cantilevered off the wall, LED channels wired.

Install & punch

Slats set to the layout, console clad, fireplace framed in flush, closet doors hung and pulls let in, then dial in the lighting.

The closet doors

The same charred cedar carries over to a set of oversized closet doors — full-height panels rather than the standard bifolds the openings were built for. Going floor to ceiling is what makes them read as architecture instead of a closet: the door head lines up with the ceiling, the charred header caps the opening, and there is no dead strip of drywall above.

Each panel pairs charred cedar stiles against a full-height mirror, which does the practical work of bouncing daylight back into the room and making a narrow hallway feel wider. The pulls are recessed into the face so the charred surface stays unbroken. Up close, the crackle in the stiles is deep enough to catch shadow — that texture is what people notice first.

The result

At night the room does what the client asked for. The cove wash skims the top of the slats, the underlight under the console lifts it off the floor, and the fireplace runs as a long low line of light under the screen. The charred cedar absorbs almost everything that hits it, so the wall reads as depth and texture rather than as a black surface.

Practically, the television, the equipment and every cable are accounted for inside the assembly, and the closet doors give the apartment a second dose of the same material so the two rooms clearly belong to each other.

Walking the finished wall — charred cedar slats, floating console, linear fireplace and cove lighting.Malba, Queens · our footage

Gallery

Materials & finishes

Wood
Cedar, hand-torched
Finish method
Charred, wire-brushed, sealed
Slat wall
Staggered rhythm, blacked-out substrate
Console
Cantilevered, no floor contact
Fireplace
Linear electric, recessed flush
Lighting
LED cove, slat uplight, console underlight
Closet doors
Full-height, charred stiles + mirror
Hardware
Recessed flush pulls
★★★★★

This contractor is simply fantastic! They designed and created a beautiful fireplace unit for me that exceeded all expectations. The craftsmanship is exceptional, and their attention to detail is unmatched. Professional, reliable, and dedicated to delivering top-quality work. Highly recommend for any home improvement projects!

Carmelina L. · Google review, April 2024Custom fireplace unit

One of 25 five-star Google reviews for Dream Homes Remodeling.

Want shou sugi ban in your place?

Charred cedar is not a catalog product, so it does not get priced like one. What drives the number is square footage of face, how deep you want the burn, whether the assembly carries lighting and AV, and how much structure hides behind it. We will walk the wall, show you burn samples at different depths, and put an itemized number in front of you before anything gets ordered.

See custom millwork in Queens for how we scope built-ins, the Malba service area page for more local work, or our Whitestone kitchen case study for a full gut renovation. Bigger plans start at gut renovations in Queens.

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